Install control valve body assembly into case and secure with 2 53mm and 9 60mm bolts until fingertight figure 22. The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Use test equipment to determine the trans temperature. Zf 6hp19 6hp28 transmission failures due to bad valve. Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. While sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. Some bmw have e shift which does not incorporate a manual valve, which changes the valve body configuration. Spring installs into the case, followed by the thermal valve. Mechatronic seal overhaul, 99% of all mechatronic issues are caused due to the cracked zf 24347588725 bridge.
It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. This is a completely rebuilt valve body for the zf 6hp series of transmissions. Mechatronics unit change over in zf6hp26 transmission. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Tighten to 97 inlbs of torque in the indicated sequence figure 24.
Refer to figure 112 for channel plate screen location on the upper. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. The valve body on this transmission does not have a high failure rate but this is one of the areas that he checks. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. The overall seal heights on these vary depending on application. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. He also said if the valve body were worn or not it is not the primary reason that the b clutch hub fails. Valve body off change gasket between the two plates zip kit instal. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Ensure the correct location of the valve body in the housing. Mechatronic and valve body are only available as complete servicemechatronic. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit 6pcs bmw transmission quantity. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Volkswagen and audi cars use a 6 speed transmission on many newer models.
The centrifugal force of the fluid leaving the blades of the impe ller is passed to the curved inner surface of. Spring installs into the case, followed by the thermal. These units are notorious for several complaints, the most common being. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Auto trans solenoid kit oe zf for audi bmw land rover 6hp21 6hp28 1068298046 usa. Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions. Yes you read it correctly the tcm is mounted inside the transmission submerged in atf.
Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Introduction chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or. Refer to figure 108 for lower rear valve body exploded view and identification of valves. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. C3 a 4 ld ford c3 3 speed a4ld 4 speed 56010 56010e 56010g 56300e 56010h 56010ga 56010gb deluxe kits super kits 1.
Torque converter repair zf 6hp26 zf 6hp28 260mm 1 friction disk. Zf6hp26 automatic transmission valve body to housing seal set. Refer to figure 107 for lower front valve body exploded view and identification of valves. This manual provides a component application chart, clutch tap. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines.
Zf 6hp26 transmission for sale, remanufactured rebuilt. Be careful when purchasing a rebuilt zf 6hp26, our xp1 series is completely remanufactured from the ground up utilizing upgraded parts that address each individual failure point of the 6hp26. These transmissions appear to have a high amount of failures due to valve body failures. Scan tool communicates with the tcm via can c plug connector 4e is sealed by. Bmw 6hp26 6hp28 transmission fluid level procedures. Nonspring return spring return floating 0 to 10 vdc, 4 to 20 ma 30 second 30 second 2position 0 to 10 vdc sax81. Zf suggests this be replaced on every valve body rr. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. Use the zf6 valve body separator plate application chart to determine which plate is required. The zf 6 speed transmissions run a mechatronics control unit which is also know as a transmission control module mounted to a main control valve body unit. Sonnax transmission parts for zf zf6hp28 applications. Bmw auto trans valve body 24007571248 zf 106819892202.
Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. Early forms of this transmission were first introduced in 1980 and it was produced through to 2003. Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here. This rotation improves the efficiency of the fluid as it contacts the outer row of blades on the turbine. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. This may sound crazy but it is very practical as it limits most of the common outside failures. This is what makes a revmax zf 6hp valve body superior to the rest. Zf 6hp26 6hp28 automatic transmission spare parts catalog table of contents 6hp26 6hp28.
875 804 376 280 919 1217 660 38 73 1178 152 1287 673 1376 322 1260 9 240 140 1222 1278 325 897 299 829 238 118 24 351 1299 1479 183